Product Description

About us:
CIC is a more than 30-year manufacturer and reputed supplier of forged shaft used in various machinery equipment in the fields of mining, metallurgical, chemical industry, construction, and so on. CIC possesses professional design team, advanced equipment and detecting method, strict quality control system to meet all your customized requirements of forged shaft. High quality, excellent performances and competitive price will make you rely on us and choose us.
 
CIC has manufactured many kinds of forged shafts, including forged roller, support roller forged shafts, thrust roller forged shafts, forged pinion shaft with gears both mounted to the shaft and as a part of the shaft, and other more kinds of forged shafts.
 
Bring us your challenges, and we will deliver solutions.
 
Characteristics:
1. Material: stainless steel, carbon steel, alloy steel and as your requests
two. Standard: ANSI, API, ASTM, BSI, DIN, GB, ISO, JIS and more standards.
three. Mechanical Properties: customized requirements are accepted.
4. Hardness: customized requirements are accepted.
    5. Surface treatment: rust preventive oil and according to your requirements.
six. Application: mainly used in various machinery equipment in the fields of mining, metallurgical, chemical industry, construction, and so on
seven. QA and DOC: chemical composition report, mechanical properties report, UT report, PT report, heat treatment report, dimensions check report, hardness report and more
We can offer third party inspection.
8. Process: raw material purchasing – forging – rough machining(rough hobbing) – heat treatment – semi machining (semi final hobbing) – hardening of tooth surfaces – finish machining(gear grinding) – painting and packing
Various process conditions are available.
nine. Certificates: ISO 9001:2008
10. Products ability: Max module:forty five
11. Heat treatment: quenching and tempering, normalizing and tempering.
12. Tooth surface treatment: carburizing and quenching, surface quenching
13. QC: fabrication schedule, fabrication process chart, inspection and test plan
fourteen. Packing: coated with rust preventive oil, seaworthy packing
 
 

 
 
Benefits:
one. More than 30 years experience
two. ISO9001:2008 Standard certified
three. Custom-made design
four. All seamless forged
five. Strict quality control 
6. Prompt delivery
 

Parameters:

 

Major Production Machines:

2×8m Numerical Controlled Horizontal Lathe

6×20m heavy Horizontal Lathe

Gear Cutting & Hobbing Machine

How to Determine a Faulty Push Shaft

The most common difficulties linked with automotive driveshafts consist of clicking and rubbing noises. While driving, the sounds from the driver’s seat is usually visible. An skilled automobile mechanic can very easily discover no matter whether the audio is coming from both sides or from 1 side. If you notice any of these signs, it really is time to send out your automobile in for a appropriate diagnosis. This is a manual to deciding if your car’s driveshaft is defective:

Signs and symptoms of Driveshaft Failure

If you happen to be having problems turning your car, it really is time to verify your vehicle’s driveshaft. A undesirable driveshaft can restrict the general manage of your automobile, and you must fix it as shortly as possible to stay away from further troubles. Other symptoms of a propshaft failure include odd noises from beneath the automobile and difficulty shifting gears. Squeaking from under the motor vehicle is one more sign of a defective driveshaft.
If your driveshaft fails, your automobile will cease. Although the engine will even now run, the wheels will not flip. You may listen to unusual noises from under the car, but this is a exceptional symptom of a propshaft failure. However, you will have lots of time to resolve the dilemma. If you never listen to any sounds, the issue is not impacting your vehicle’s potential to transfer.
The most clear signs of a driveshaft failure are boring sounds, squeaks or vibrations. If the drive shaft is unbalanced, it is very likely to damage the transmission. It will need a trailer to eliminate it from your automobile. Aside from that, it can also affect your car’s overall performance and require repairs. So if you listen to these signs in your auto, be sure to have it checked by a mechanic right absent.

Drive shaft assembly

When developing a propshaft, the style need to be dependent on the torque essential to generate the car. When this torque is way too substantial, it can trigger irreversible failure of the travel shaft. As a result, a very good travel shaft style ought to have a extended provider life. Listed here are some ideas to help you design a excellent driveshaft. Some of the primary components of the driveshaft are listed under.
Snap Ring: The snap ring is a detachable element that secures the bearing cup assembly in the yoke cross hole. It also has a groove for locating the snap ring. Spline: A spline is a patented tubular machined component with a sequence of ridges that suit into the grooves of the mating piece. The bearing cup assembly consists of a shaft and stop fittings.
U-joint: U-joint is essential owing to the angular displacement between the T-shaped housing and the pinion. This angle is specifically huge in elevated 4x4s. The layout of the U-joint must guarantee a continual rotational velocity. Appropriate driveshaft design have to account for the big difference in angular velocity in between the shafts. The T-bracket and output shaft are hooked up to the bearing caps at each finishes.

U-joint

Your motor vehicle has a established of U-joints on the driveshaft. If your motor vehicle needs to be replaced, you can do it by yourself. You will need a hammer, ratchet and socket. In buy to take away the U-joint, you need to initial get rid of the bearing cup. In some circumstances you will need to have to use a hammer to remove the bearing cup, you need to be watchful as you do not want to injury the travel shaft. If you can not get rid of the bearing cup, you can also use a vise to press it out.
There are two varieties of U-joints. One particular is held by a yoke and the other is held by a c-clamp. A total ring is safer and perfect for automobiles that are frequently utilized off-street. In some cases, a total circle can be used to fix a c-clamp u-joint.
In addition to extreme torque, extreme loads and poor lubrication are common causes of U-joint failure. The U-joint on the driveshaft can also be destroyed if the engine is modified. If you are driving a automobile with a intensely modified motor, it is not adequate to exchange the OE U-joint. In this circumstance, it is critical to get the time to appropriately lubricate these components as required to maintain them purposeful.

tube yoke

QU40866 Tube Yoke is a typical substitute for ruined or destroyed driveshaft tubes. They are desirably manufactured of a metallic materials, this kind of as an aluminum alloy, and consist of a hollow part with a lug structure at one stop. Tube yokes can be produced employing a variety of methods, which includes casting and forging. A widespread method involves drawing sound aspects and machining them into the final condition. The ensuing elements are significantly less expensive to produce, specially when in contrast to other forms.
The tube fork has a link stage to the driveshaft tube. The lug composition provides attachment points for the gimbal. Generally, the driveshaft tube is 5 inches in diameter and the lug composition is 4 inches in diameter. The lug framework also serves as a mounting position for the travel shaft. Once set up, Tube Yoke is effortless to preserve. There are two varieties of lug constructions: one particular is forged tube yoke and the other is welded.
Heavy-responsibility series travel shafts use bearing plates to safe the yoke to the U-joint. All other proportions are secured with external snap rings. Yokes are normally machined to take U-bolts. For some programs, grease fittings are used. This attachment is far more suitable for off-highway vehicles and performance automobiles.

conclude yoke

The finish yoke of the generate shaft is an integral component of the generate prepare. Selecting a high-good quality finish yoke will aid ensure lengthy-term procedure and avoid premature failure. Pat’s Driveline delivers a comprehensive line of automotive finish yokes for energy just take-offs, differentials and auxiliary equipment. They can also measure your current parts and provide you with large top quality replacements.
A U-bolt is an industrial fastener with threaded legs. When used on a driveshaft, it offers greater security in unstable terrain. You can obtain a U-bolt kit to protected the pinion carrier to the drive shaft. U-bolts also come with lock washers and nuts. Efficiency autos and off-road vehicles frequently use this variety of attachment. But ahead of you put in it, you have to make sure the yoke is machined to accept it.
Finish yokes can be manufactured of aluminum or steel and are made to offer power. It also delivers specific bolt types for numerous purposes. CZPT’s drivetrain is also stocked with a total line of automotive flange yokes. The business also generates custom made flanged yokes for a lot of well-known brand names. Given that the company has a thorough line of alternative flange yokes, it can help you change your drivetrain from non-serviceable to serviceable.

bushing

The 1st stage in repairing or changing an automotive driveshaft is to substitute worn or broken bushings. These bushings are situated within the travel shaft to supply a clean, risk-free experience. The shaft rotates in a rubber sleeve. If a bushing demands to be replaced, you ought to first verify the handbook for suggestions. Some of these factors might also need to have to be changed, such as the clutch or swingarm.